Emerson Branson Polaris ultrasonic welding platform

Emerson has launched the new Branson Polaris Ultrasonic Welding Platform, a configurable multi-use welding platform enabling advanced manufacturing engineers to design efficient joining solutions with software and hardware.

The platform offers an adaptable, smart solution with secure connectivity across the factory floor and real-time control capability able to join a range of materials and components, including automotive parts, medical devices, consumer electronics, food packaging, appliances, bioplastics and textiles.

The Polaris platform consists of power supplies and controllers with varying degrees of functionality and software capabilities, as well as a line of actuators that can be selected to meet the needs of any application, regardless of size and complexity.

These technologies can be combined to build a benchtop machine for development, laboratory trials and proof of concept, then scaled up for use in a fully automated production line. Optional features can decrease the system footprint, increase data storage and enhance secure connectivity across enterprise networks.

Allowing for greater visibility and control of machine performance, the platform can connect to higher-level systems such as programmable logic controllers (PLCs) for improved efficiency and precision.

By accessing real-time information, operators can adjust control parameters and recipes in the moment, continuously improving processes and overall equipment effectiveness (OEE). For facilities operating in a regulated environment, the performance data also enables easier validation.

Manufacturing engineers can also select individual components or work with Emerson specialists to create a custom welding system that best suits their needs. Specialists from Emerson can also provide expert technical support throughout the full lifecycle of the welding system.